Key Takeaways
- Record quarter, volume-light growth: Q4 was the best ever, but consumables revenue grew 15% on flattish volumes, so the lift came from price and mix rather than unit expansion.
- Equipment margins lag on Make-in-India bet: Equipment volumes hit an all-time high, yet margins disappointed because Ador deliberately manufactures 50–65% domestically while competitors import, a conscious trade-off management accepts.
- Export engine restarted: Export volumes finally crossed the 2006–2007 peak after a management overhaul, and the company is now entering the Americas with a 20% export growth target for FY24.
- Working capital needs work: Inventory ended the year at levels management was not happy with, and receivables ticked up on end-user and large-contractor business; both are flagged for improvement this year.
- What to watch next quarter: Whether the ONGC flare order begins converting to revenue in H2 as planned, whether equipment margins start the promised climb toward 14–15% EBIT, and whether the 10% volume growth target proves as conservative as management hints.
The Quarter: Record Revenue, Mixed Quality
- Best-ever Q4: Strong market conditions and resilient economic growth in Ador's end sectors drove the highest quarterly performance on record.
- Consumables: price, not volume: Revenue grew ~15% while volumes were nearly flat. H1 benefited from passing through commodity inflation; H2 saw better product mix as the company entered more specialized segments and high-specialization metallized techniques.
- Equipment: record sales, margin miss: Welding equipment sales hit their highest ever by far, but supply chain issues kept margins below expectations. Prior-year comparisons are distorted because equipment and flare/process equipment were reported as one segment until FY20–21.
- Flexible process equipment turning the corner: The division did quite well in Q4, with the Uran project and other projects providing momentum going forward.
- Automation cleanup: The automation division carried a few items that needed cleaning up over the last year, resulting in slightly lower margins than expected.
- Capacity utilization: Consumables plants are running at 75–80% on average, varying by product line, leaving headroom for the volume push management is planning.
Malkani: "there is definitely an upside but it's not going to happen tomorrow morning. It's a long story and we keep playing this out."
Equipment Strategy: The Make-in-India Margin Trade-off
- A deliberate margin sacrifice: Ador manufactures 50% to 65% of the 20% of Indian-manufactured welding equipment, a conscious Make-in-India decision that delivers strategic benefits but carries structurally lower margins than competitors who import a large bulk through global sourcing.
- Recovery path, not a leap: Management does not expect to hit 14–15% EBIT this year but believes it will get "definitely closer." Improvement is expected over the course of the year as supply chain conditions normalize.
- Supply chain comfort: After a difficult period, supply chain conditions have normalized a lot; management is more comfortable now than at any point over the last year.
- Volume growth aligned with consumables: Equipment volume growth is expected to track at a similar level to consumables in terms of quantities going forward, with ~30% growth having occurred, and management states it is fairly feasible under current economic conditions though no formal forecast is given.
Malkani: "One thing that we keep talking about, it's a very confident decision by Ador, is that we want to do a Make in India part. And Make in India part allows us certain benefits, but at the same time, has a slightly lower margin than I expect leading players who are importing a very large bulk of global sourcing will do. So, that's the sort of conscientiousness that we take."
Exports: Restructured and Reaccelerating
- Post-peak recovery: Export volumes have now crossed the 2006–2007 peak and gone beyond, driven by massive management changes in the export business and a full restructuring of how the company is set up in those markets.
- FY24 growth target: Management is targeting at least 20% export growth in FY24, with a five-year aspiration to get exports close to 20% of total sales.
- Priority markets: The Middle East (Saudi, UAE, Oman, oil & gas economies), North Africa, and the Americas are the focus. The EU is not a priority at the moment.
- Americas entry: A different ballgame versus the Middle East, but global headwinds favoring the Indian supply chain are creating a more open-door policy. Results will play out over the next two to three years.
- Addressable market: Management sees the export opportunity as a couple of multiples of where Ador is today, with the Americas, Middle East, and North Africa sufficient to deliver the 20% aspiration without needing to create new far-away geographies every year.
- International spending: FY24 will be a bigger-ticket year for business development spending (exhibitions, new product lines, trial and error, technical development, people costs), but management does not expect a tremendous margin impact and believes margin should be visible this year itself.
Malkani: "I don't think it's a market size question. What is the addressable market size that you can look at? And that's a couple of X of where we are today."
Margins: Operating Leverage, Mix Shift, and the Realization Gap
- Margin improvement driven by operating leverage: Cost rationalization has come more from volume-driven operating leverage than from discrete cost-efficiency programs, though incremental improvements are ongoing quarter-on-quarter and will not happen overnight.
- Blended margin ambition: Management is working toward increasing blended margins to the 13–15% range over a year or two, combining consumables recovery, equipment and flare scope, and Ador Fontech (which runs at 18–20% margins).
- The 15–20% realization gap: Ador's product realizations are 15–20% below the largest player. Management attributes the competitor's advantage to an engineering-outpost business model, acquisitions in specialized metals, and global sourcing benefits, and states bridging this gap "for sure" will happen through the cycle, though not overnight.
- Product mix improvement is incremental: Moving into more specialized segments and high-specialization metallized techniques happens in small stages; it cannot happen in a very large space at once.
- Cost investments absorbed: The potential exists to absorb international market development costs, new product lines, and people investments within the margin levels the company needs to maintain.
- HR overhaul underway: A new variable pay structure links 15–40% of variable compensation to company profit for all employees (minimum 10% variable), driving an ownership culture in what management describes as a 70-year-old company that is a "big shift" to turn.
Malkani: "For sure. It's just not going to happen overnight. It's going to be, it will play out. But for sure."
Orders and End-Market Demand
- ONGC flare order: Execution of 60–70% will happen in FY24, mostly tilted toward H2. The project is tracking in line with the 18–20% gross margin expectation.
- Pipeline building: Advanced-stage inquiries exist for large orders similar in size and product profile to the ONGC order; the team is working to convert them.
- Railways as the biggest driver: Wagon manufacturing and heavy infrastructure around railway lines are seen as the biggest growth driver currently, followed by general heavy engineering and EPC contractors.
- Shipbuilding cycle emerging: The cycle for commercial shipbuilding, beyond naval, is about to start picking up.
- Power plants: Ador is involved wherever contractors are doing capacity expansion or related work.
- India welding mix transition: India will keep transitioning toward more continuous welding processes as labor costs rise and automation increases, though it will stop at a certain level due to application constraints.
Subsidiaries: Fontech and the Automation Gap
- Fontech performance: Results have improved steadily since changes made in H1 FY16. Q4 FY23 sales were a tad below potential due to product-line changes, specifically a plasma cutting base effect.
- Fontech outlook: FY24 is expected to be quite in line with industry expectations, if not better. Growth is more about value than volume; the engineering of the company is oriented toward value growth.
- Fontech product gaps: Massive product gaps do not exist in the portfolio. One specific area related to spray technology application is being looked at.
- Automation gap: The automation space is a large gap where Ador is lagging, but this is more about capability to execute larger and more sophisticated projects rather than a specific missing product line. Other gaps are small and incrementally plugged via technical velocity.
Guidance & Commitments
| Commitment | Specifics | Timeline |
|---|---|---|
| Volume growth | 10% is a "very conservative estimate" management is working with | FY24 |
| Equipment margins | Get "definitely closer" to 14–15% EBIT, though not hitting it this year | FY24 |
| Export growth | At least 20% | FY24 |
| ONGC flare execution | 60–70% of order executed, mostly tilted to H2; tracking at 18–20% gross margin | FY24 (H2-weighted) |
| Blended margins | Increase to 13–15% range | Over a year or two |
| Exports as % of sales | Close to 20% | Over five years |
| Capex | ~₹30 crores, driven by new product lines and FY23 spill-over | FY24 |
| Capex (two-year view) | ~₹40–45 crores over two years, mostly welding consumer goods; FY24 likely the higher part | FY24–FY25 |
| Inventory | Reduce from year-end levels management was not happy with | Over the course of FY24 |
| Realization gap vs. largest player | Bridge the 15–20% gap | Through the cycle (no date) |
| Merger completion | Ido Welding and Ido Funding merger completed | By FY24 |
Key Metrics
| Metric | Q4 FY23 |
|---|---|
| Revenue | ₹285 cr, best ever quarterly performance |
| PBT margin | 12.4%, up from 10.2% in the earlier comparison period |
| Consumables volume growth | 4%–5% YoY in Q4; overall FY23 volume almost flat |
| Consumables revenue growth | 15% in FY23, driven by HY1 inflationary impact and product mix improvement in HY2 |
| Equipment volume growth | Almost 30% in Q4 |
| ROCE outlook | Flat expected for FY24; borrowing also expected flat with slight growth from projects |
| FY24 volume growth guidance | ~10% for consumables, described as a very conservative estimate |
| FY24 capex target | ~₹30 cr, including spill-over from FY23 (FY23 capex ended at ₹15 cr vs ₹24–25 cr expected) |
| Capex ROI target | 20% to 25% normally expected on new product lines |
| Consumables capacity utilization | 75% to 80% on average across product lines |
| Exports | ₹58–61 cr in FY23; at least 20% growth expected in FY24 |
| Export volume | ~3,000–4,000 tons in FY23; crossed the previous peak of 2006–2007 |
| Flare project gross margin | 18%–20% expected on the ONGC project; 24-month execution, bulk in HY2 FY24 through HY1 FY25 |
| Receivables | ₹125 cr, up from ₹93 cr; driven by end-user business, international business, and ONGC |
| Inventory | ₹116 cr, up from ₹90 cr; management not happy with inventory ratios, expects improvement |
| Variable pay structure | Minimum 10% of package variable for all employees, up to 35% for senior managers; 15%–40% of variable linked to company profit |