Key Takeaways
- Record quarter, lost summer still stings: Revenue and profit hit all-time highs in Q4 FY22, but management estimates the washed-out 2021 summer season alone cost the company ₹75–80 crores in additional profit.
- Price hikes lagged raw material inflation: Operating margin fell from 7.9% to 7.0% because the 10–11% price increases taken were insufficient to cover the surge in commodity costs; a 14.5% increase would have been needed to hold margin flat.
- Bold margin recovery target set: Management expects to climb back to an 8.0–8.5% operating margin band in FY23, with improvement visible from Q1 itself, driven by a fresh April price increase and an expected softening of commodity prices by calendar year-end.
- Room ACs enter a "golden period": Management forecasts the room AC market will grow exponentially over the next five years, targeting 25–30% growth for Blue Star in FY23 and holding firm on a 15% market share goal by 2025, possibly achievable by FY24.
- What to watch next quarter: Whether the April price hike and steady Q1 margin improvement materialize as promised, the trajectory of commodity costs into the summer, and any demand impact from rising interest rates.
Margin Walk & Recovery Plan
- The Q4 margin squeeze: Operating margin compressed to 7.0% from 7.9% a year ago. Price increases of 10–11% were implemented in tranches across April, July, and October 2021, but raw material inflation was steeper, requiring a 14.5% price hike just to preserve margins. The drop was partially offset by operating cost leverage from higher scale.
- Segment-level pressure: Segment II (Cooling and Purification Products) margins fell specifically due to continued input cost headwinds, international supply chain disruptions, and extended supply lead times.
- The recovery playbook: A fresh price increase was taken on 1st April 2022, which management believes covers raw material inflation up to the summer. If sales run high and inventory depletes, a further price revision will be reviewed by the first week of July.
- Commodity tailwind expected: Management now expects commodity prices to soften by the end of the calendar year, a faster timeline than the earlier 12–18 month cycle expectation, citing inflation control measures being taken globally.
- Cost levers beyond price: Re-engineering products to strip out unwanted features for the mass market, a reduction in industry-wide advertising spend (nearly ₹100 crores below pre-COVID levels), and logistics cost savings once the Sri City plant commences production in Q3 FY23 all contribute to the margin recovery plan.
- Service margin upside: While service revenue is not disclosed separately, management confirmed that at the gross margin level, service and product manufacturing are similar, but operating margins are relatively higher for service because it is not capital-intensive.
B. Thiagarajan: "Taking all these into account, we expect to get back to 8% to 8.5% operating margin this year."
Room AC: The Golden Period Thesis
- Market growth conviction: Management believes the room AC market will grow exponentially over the next five years, calling it a "golden period." The drivers: a developing component ecosystem under the PLI scheme, rising temperatures, and tier 3, 4, and 5 markets now ready to consume.
- FY23 growth target: Blue Star targets 25–30% growth for its cooling products segment in FY23, with the broader market expected to grow 20–25%. Management cautioned that 50–70% growth would be unrealistic due to material availability constraints and a possible demand correction from rising interest rates.
- Market share ambition intact: The goal of reaching 15% market share by 2025 remains unaltered and may even be achievable by FY24 depending on market dynamics. Blue Star ended FY22 at 13.25%, up from 13% in FY21.
- Affordable range relaunch: A new range of affordable premium air conditioners was launched, re-engineered to achieve cost reduction by removing unwanted features. The 22-model range is future-ready for the energy label change effective 1st July 2022.
- Distribution strategy shift: E-commerce now accounts for ~17% of sales, rising to 20% in summer, with Blue Star's online share approaching its industry share. In North India, the focus is on identifying counters where share is low and raising it to the all-India average, a process that has shown significant success from Q3 onwards.
- PLI pass-through reality: Management expects that whatever is earned as incentive under the PLI scheme will be passed on to customers through discounts and may not add to the bottom line, but will help build scale and a competitive ecosystem.
B. Thiagarajan: "For such a huge country like India, a market size of Rs 15,000 crores is very surprising, but good days are here, for next five years, it will be a golden period for room air conditioners, it will grow exponentially because of these factors."
Commercial Refrigeration: The Next Growth Engine
- Structural growth story: Management compared the commercial refrigeration market today to the air conditioner market of 1990, expecting it to grow at a CAGR of close to 20% and one day become as large as the room AC market.
- Dominant market position: Blue Star is the largest player with over 30% market share in every category and close to 40% in ice cream refrigeration. Key customers include fast food chains (Yum!, McDonald's), food delivery platforms (Swiggy, Zomato), and large national accounts.
- Breakthrough orders: Q4 saw large orders from Ola Food Technologies, Reliance Retail, Dunzo Digital, Zomato, D Mart, and proprietary cold room customers for mushroom and dry fruit storage. Reliance Retail placed large orders for supermarket refrigeration products for supply across the country.
- Indigenization push: The 300-litre deep freezer has been fully indigenized this year and imports are being stopped. A new factory at Wada will expand capacity for 400–500 litre deep freezers and support a phased indigenization program for 200-litre and 250-litre models over the next two summer seasons.
- Energy labeling as consolidation trigger: Mandatory energy labeling for deep freezers comes into effect from 1st January 2023. Management expects this regulatory change to drive consolidation in what is currently a highly fragmented market.
B. Thiagarajan: "This can be compared to 1990 air conditioner market. It will change because from 1st January 2023 there is an energy labeling that is coming for deep freezer. At that point of time, there could be some kind of consolidation."
Projects & Commercial AC: Capex Cycle Tailwind
- Capex revival driving execution: The revival of the corporate capex cycle led to an improved pace of project execution in Q4 compared to previous quarters. Order inflows from factories, data centers, and infrastructure sectors continued to be encouraging, and the commercial buildings sector also showed revival.
- MEP growth and margin confidence: Management is confident of sustaining and even improving upon the 6% margins delivered in the MEP segment, and expects the business to grow at a 25% CAGR because there is a shortage of MEP contractors in the market.
- Commercial AC market leadership: Blue Star maintained its number 1 position in Conventional and Inverter Ducted Air Conditioning Systems and Scroll Chillers. It remained number 2 in VRF with a 20–22% market share, achieved without participating in the residential tower segment due to extended timelines and different risk profiles. The company gained market share and moved up to the number 2 position in Screw Chillers.
- Carried forward order book: The order book reached ₹3,253 crores, approximately 10% higher year-on-year, supported by uniform order inflow throughout the quarter.
- Segment III momentum: With the revival of corporate capex, growth was witnessed across all segments. Major orders were bagged from Axis Bank, HDFC Bank, ICICI Bank, JSW Steel, and Hindustan Aeronautics Limited. The healthcare and data security solutions business also enabled growth.
Balance Sheet & Capital Allocation
- Working capital expansion: Trade receivables increased by approximately ₹400 crores and inventories by approximately ₹260 crores. This was driven by the scale change in FY22, with Q4 revenue growth close to 40% leading to higher billing, and a conscious decision to advance procurement of long lead-time raw material components to de-risk supply chain constraints and ensure normal Q1 production.
- No inventory overhang: Management stated they do not have any inventory problem and do not foresee one until June.
- NCD early repayment: Due to a strong current fund position after meeting capacity expansion plans, the company proposes to exercise the call option to repay 50% of the NCD in May 2022 and reduce the residual obligation.
- Dividend: A dividend of ₹10 per share has been recommended.
- Manufacturing footprint expansion: Capital investments are underway for new manufacturing projects at Wada and Sri City. The Wada facility is expected to be operationalized soon, and the Sri City plant is expected to commence production in Q3 FY23, bringing substantial logistics cost savings.
Guidance & Commitments
| Commitment | Specifics | Timeline |
|---|---|---|
| Operating margin recovery | Reach 8.0–8.5% operating margin, with improvement visible from Q1 itself | FY23, steadily over Q1–Q4 |
| Cooling products growth | Grow the cooling products segment by at least 25% | FY23 |
| Room AC market share | Achieve 15% market share (from 13.25% in FY22) | By 2025, possibly FY24 |
| Commodity price softening | Expect commodity prices to soften, aided by inflation control measures | By end of calendar year 2022 |
| Sri City plant commencement | Commence production, bringing logistics cost savings | Q3 FY23 |
| NCD repayment | Exercise call option to repay 50% of NCD | May 2022 |
| Price review trigger | Review next price revision based on raw material prices if market growth is ~25% and Blue Star grows 30% | First week of July 2022 |
Key Metrics
| Metric | Q4 FY22 |
|---|---|
| Revenue from operations | ₹2,247.58 cr, +39.5% YoY |
| EBITDA (excl. other income & finance income) | ₹142.95 cr, 6.4% margin vs 6.3% in Q4 FY21 |
| Profit before tax | ₹113.91 cr, +9.2% YoY |
| Net profit | ₹76.27 cr, +12.0% YoY |
| Net borrowings reduction | ₹97.97 cr reduction in Q4 |
| FY22 revenue from operations | ₹6,045.58 cr, +41.8% YoY |
| FY22 EBITDA (excl. other income & finance income) | ₹346.47 cr, 5.7% margin vs 5.6% in FY21 |
| FY22 PBT before exceptional items | ₹250.90 cr, +69.8% YoY |
| FY22 net profit | ₹168.00 cr, +66.9% YoY |
| FY22 dividend recommended | ₹10 per share |
| Carried-forward order book | ₹3,253.30 cr, +10.2% YoY |
| Net borrowings | ₹67.14 cr, debt-equity ratio 0.07; FY21 was net cash of ₹151.45 cr |
| Segment I (EM&P & CAC) revenue | ₹1,135.97 cr, +45.6% YoY |
| Segment I result | ₹75.84 cr, 6.7% margin vs 6.2% in Q4 FY21 |
| Segment I order inflow | ₹932.05 cr, +42.0% YoY |
| Electro-Mechanical Projects carried-forward order book | ₹2,295 cr, +6.8% YoY |
| Segment II (Unitary Products) revenue | ₹1,034.01 cr, +32.3% YoY |
| Segment II result | ₹72.05 cr, 7.0% margin vs 7.9% in Q4 FY21 |
| Room AC business revenue growth | 47% during the quarter |
| Room AC market share | 13.25% for FY22, vs 13% in FY21 |
| Price increase implemented | 2-3% effective April 1, 2022 |
| Segment III (PE&IS) revenue | ₹77.60 cr, +55.9% YoY |
| Segment III result | ₹14.34 cr, 18.5% margin vs 14.5% in Q4 FY21 |
| Operating margin (cooling products segment) | 7.0%, down from 7.9% in Q4 FY21 |
| E-commerce channel share | ~17% of sales, may go up to 20% in summer |
| Digital advertising spend share | ~30% of advertising spend this summer |
| Room AC penetration | 6%, expected to reach 10% in three years |
| Market growth expectation (summer season) | 20-25% |
| Blue Star growth target (summer season) | 25-30% |
| Commercial refrigeration market share | >30% in every category |
| Ice cream segment market share | ~40% for modular cold rooms and deep freezers |
| VRF market share | 20-22%, 22% excluding residential tower segment |
| Chillers market share | ~18% |
| MEP business margin | 6% |
| MEP business growth expectation | 25% CAGR |
| Cooling products segment growth ambition for FY23 | at least 25% |
| Trade receivables increase | ~₹400 cr |
| Inventories increase | ~₹260 cr |
| Capital employed | ₹1,087.69 cr as of Mar 31, 2022, vs ₹736.41 cr a year ago |
| NCD raised in June 2020 | ₹350 cr, 3-year tenor, call option to repay 50% in May 2022 |
| Revenue loss estimate from lost 2021 summer | ₹75-80 cr (per management estimate) |
| Industry advertising spend reduction vs pre-COVID | ~₹100 cr lower (per management estimate) |
| Price increase needed to maintain margin | 14.5% (per management) |
| PLI scheme incentive | 6% of incremental sale over FY21 |
| Commercial refrigeration addressable market | ₹4,000 cr |
| Room AC market size (normal year) | ₹16,000 cr; COVID-impacted year: ₹12,500-13,000 cr |
| Commercial refrigeration market growth expectation | ~20% CAGR |
| Manufacturing capacity expansion expectation | doubling in next three years |
| Ahmedabad plant deep freezer capacity | 400 litre and 500 litre, reached full capacity |