Key Takeaways
- Strong year, confident outlook: Revenue grew 22% YoY in Q4 and 31% for FY23, with management "extremely confident" of continued growth in FY24, backed by order book visibility and customer conversions.
- The railway wheel JV is the defining bet: The ₹12,226 Crore, 20-year Indian Railways contract, won via consortium, anchors a Greenfield project that will start production in late FY26 and generate revenue from FY27.
- Margins held despite cost pressure: EBITDA margin expanded 42 bps sequentially to 22.52%, even as raw material costs hit an eight-quarter high; management expects to sustain or improve from here.
- Europe is the breakout geography: Revenue from Europe reached 15% of total from a zero base in two years, driven by successful customer trial conversions.
- What to watch next quarter: The pace of the 56,000-tonne capex completion by September 2023, the trajectory of warm forging margins, and any quantified update on the wheel JV's financing structure.
The Railway Wheel Megaproject
- Contract secured: The Ramkrishna Forgings & Titagarh Wagons Consortium received a Letter of Award for manufacturing and supplying forged wheels to Indian Railways, a ₹12,226 Crore order over 20 years.
- Project structure: A completely Greenfield joint venture, with RKFL holding a 51% stake and a total capex plan close to ₹1,200-plus Crores. RKFL's equity contribution is ₹180 Crores over three years.
- Timeline: Production is expected to start from the last quarter of FY2026, with revenue flowing from FY2027 onwards.
- Margin ambition: Management is aiming for the JV to deliver margins similar to standalone RKFL's current forging business.
- Export optionality: Management is already in touch with global OEMs who buy wheels, citing limited global capacity post the Ukraine war, and expects to have long-term export contracts signed before the plant commences production.
- Financing clarity pending: The equity portion is still being worked out; management committed to providing specific equity and debt numbers for the SPV over the next three years by the first quarter.
Naresh Jalan: "I think we can safely say that the current margins which we are doing in standalone basis in RKFL we are aiming for similar margins in the joint venture."
Growth Drivers & Order Book
- Customer conversion engine: The company won ~₹700-plus Crores of orders in FY23, reflecting successful conversions of customers where trials were ongoing. A long-term contract with a North American Tier-1 was renewed, adding a new product range and bringing total contracts for the year to eight, worth ₹774.70 Crores.
- Europe ramp-up: Revenue from Europe reached 15% of total sales, up from zero two years ago, a trajectory management attributes directly to trial conversions maturing into supply relationships.
- Domestic CV tailwind: India's commercial vehicle segment saw remarkable growth driven by economic activity, infrastructure development, and government initiatives like Make in India and Atmanirbhar Bharat.
- Railways doubling: Management is targeting a near-doubling of railway sales this year, moving from ~3% of revenue to 5%-plus.
- Oil & gas entry: The company recently entered the oil and gas market in Gulf countries and expects this segment to add 100 to 150 bps to its business share.
- Volume guidance: Tonnage growth guidance of 15% to 20% for FY24 is maintained, with management expecting a very strong year.
Naresh Jalan: "Starting from a base of zero and within two years we have reached a revenue of close to 15% from Europe so I think that substantiates out statement what I have said that we are working on customers and it takes time but customers are getting converted as we move up."
Capacity Expansion & Warm Forging
- 56,000-tonne capex nearing completion: All capacity addition is on track to be completed on or before September 2023, with 20,000-plus tonnes starting production within the current quarter and 53,000 tonnes within the first six months.
- Optimal utilization timeline: Management expects to reach optimum utilization levels from the new assets within six to eight months, supported by the current order book.
- Warm forging operational: Supplies of warm-forged differential gears and pinions have already begun to domestic and overseas customers over the last two quarters, primarily for the commercial vehicle market.
- Light vehicle pivot: New warm forging equipment, completing in the next couple of months, will target the light vehicle market; some contracts are already secured, with more being pursued globally and in India.
- Differential assembly platform: Warm forging is the first step toward making the entire differential assembly one of the company's product platforms, with significant progress expected over the next two years.
- Press capacity restatement: Operating efficiency improvements from automation will lead to an 8% to 10% increase in press plant capacity, with the exercise completing by August 2023 and a 10% to 15% jump visible from Q2.
Naresh Jalan: "we are looking at, at least 100 to 150 bps more than what we are on an average doing in our traditional forging setup in warm forging."
Margins & Cost Structure
- Sequential margin expansion: EBITDA margin reached 22.52%, up 42 bps QoQ, despite raw material costs as a percentage of sales hitting an eight-quarter high of 50.2%.
- Raw material spike is mix-driven: The elevated raw material ratio is a function of product mix and the timing of sales realization versus raw material consumption, not raw material price movement or vendor discount delays.
- Freight tailwind: Other expenses declined significantly QoQ despite revenue and volume growth, driven by a reduction in ocean freight and shipping costs.
- EBITDA per tonne improved: While gross margin percentage declined, EBITDA per tonne improved by ₹2,500 per tonne, reflecting better realizations.
- Energy cost reduction ahead: A solar power order has been placed for a 7.82 MW rooftop plant (estimated cost ₹35 Crores); once installed in nine months, electricity costs will come down.
- Contract indexation: Global contracts are backed by steel price resets on a quarterly basis and inflationary adjustments once a year; energy and inflation revisions for the current cycle are still being negotiated with OEMs, with clarity expected in one to two months.
Naresh Jalan: "We expect to retain and improve both. You will see continued outperformance in terms of margins."
Balance Sheet & Capital Allocation
- Debt reduction commitment: Standalone debt is targeted to reduce by ₹150–₹200 Crores per annum, with consolidated debt not increasing and net debt expected to go down. For FY24 specifically, debt reduction of ₹100–₹150 Crores is planned post-dividend.
- Working capital improvement: The working capital cycle improved as payables rose proportionally with revenue while debtors did not rise commensurately; the target is to bring working capital days to ~100 from the current ~108.
- Interest cost nuance: Although debt has declined each quarter, interest cost increased due to a rate hike from 6% to 8%, plus higher bank charges for increased utilization of non-fund-based limits, LC usage, and commitment costs to keep limits intact.
- Capital allocation policy: The stated policy for standalone RKFL is strict: debt reduction first, then dividends, with leftover cash deployed back into growth capacities within the forging and value-add business.
- Credit rating upgrade: Long-term ratings were upgraded by both ICRA and India Ratings to A plus with a stable outlook.
- Tax rate shift: The company will move to the 25% tax rate (22% plus surcharge) in the next financial year.
EV & Subsidiary Bets
- TSUYO profitable: The EV subsidiary is already breakeven and in profit, with ₹12-plus Crores in revenue last year and an expectation of at least a threefold jump this year.
- TSUYO investment plan: A ₹100 Crores investment plan over five years aims to graduate TSUYO from a motor supplier to a complete e-axle and transmission solution provider, with RKFL's stake going up to 51%, making it a significant arm for the EV portfolio.
- ACIL and JMT Auto acquisitions: Management is hopeful of completing the acquisitions as fast as possible but declined to comment on exact timelines, citing the legal process; capex plans post-acquisition will only be shared after the court order.
- EV market scope: The company is entering the passenger vehicle segment but not two-wheelers; current EV revenue contribution and two-year projections were not disclosed.
Guidance & Commitments
| Commitment | Specifics | Timeline |
|---|---|---|
| Tonnage growth | 15% to 20% volume growth | FY24 |
| Capex completion | All 56,000 tonnes capacity addition completed | On or before September 2023 |
| Optimal utilization | New assets reach optimum levels | Within 6–8 months of completion |
| Press capacity increase | 8% to 10% capacity uplift from automation | By August 2023 |
| Warm forging margins | 100–150 bps above traditional forging average | Next six months |
| Standalone debt reduction | ₹100–₹150 Crores reduction post-dividend | FY24 |
| Working capital days | Reduce to ~100 days from ~108 | FY24 |
| Railway sales share | Double to 5%-plus of revenue | FY24 |
| Oil & gas share | Increase by 100–150 bps | FY24 |
| Tax rate | Shift to 25% (22% plus surcharge) | Next financial year |
| Wheel JV production start | First production from Greenfield plant | Last quarter of FY2026 |
| Wheel JV revenue | Revenue flow begins | FY2027 onwards |
| Solar power plant | 7.82 MW rooftop installation operational | Nine months |
Key Metrics
| Metric | Q4 FY23 |
|---|---|
| Revenue | ₹835 cr, +22% YoY |
| Full-year revenue | ₹3,001 cr, +31% YoY |
| EBITDA margin | 22.52%, expanded 42 bps QoQ; down ~100 bps YoY |
| Net profit after tax | ₹67 cr vs ₹86 cr YoY; adjusted PAT +25% YoY excluding deferred tax reversal |
| EBITDA per tonne | +₹2,500 per tonne vs last year |
| Raw material as % of sales | 50.2%, up 200 bps YoY and QoQ; eight-quarter high |
| Volume growth guidance (FY24) | 15% to 20% tonnage growth |
| Order wins (FY23) | ~₹700+ cr from various geographies and verticals |
| Long-term contracts renewed (FY23) | 8 contracts totaling ₹774.70 cr, excluding Indian Railways order |
| Railways order (Titagarh JV) | ₹12,226 cr, 20-year contract; production start last quarter FY26 |
| Railways JV capex | ~₹1,200 cr (±5%); RKFL equity contribution ₹180 cr over 3 years |
| Railways JV breakeven | 40,000 wheels per annum |
| Railways JV price realization | ~₹190 per kg |
| Europe revenue share | ~15% of total revenue, up from zero in two years |
| Railways revenue share | ~3% currently, targeting 5%+ in FY24 |
| Oil & gas revenue share | Expected 100 to 150 bps increase in FY24 |
| Working capital days | ~108 days, target ~100 days |
| Net debt | ₹1,093 cr (gross debt ₹1,200 cr less bill discounting) |
| Standalone debt reduction target | ₹150 to ₹200 cr per annum |
| Tax rate (FY24) | 25% (22% plus surcharge), shifting from ~31-32% |
| Interest cost increase | ~30%, from 6% to ~8% |
| Press plant capacity increase | 8% to 10% by August 2023; 10% to 15% jump in Q2 FY24 |
| Tonnage capacity addition | 56,000 tonnes to be completed on or before September 2023 |
| TSUYO revenue (FY23) | ~₹12+ cr, expecting threefold jump in FY24 |
| Solar power plant capex | ₹35 cr for 7.82 MW rooftop solar; installation in 9 months |