Key Takeaways
- Volume surged, value lagged: Plastic piping volumes jumped 33% in FY24, but revenue grew only 15% as falling PVC resin prices compressed the top line.
- Nal-se-Jal delivered a one-time boost: The government scheme added ~₹400 crore in revenue and ~25,000 tons in volume, roughly 5% of pipe turnover, but at margins management calls "very small."
- Product mix is diluting profitability: EBITDA per kg fell from ₹27 to ~₹22.8 as the mix shifted toward lower-value pipes and away from value-added products, with an inventory loss of ~₹50 crore adding to the drag.
- The next growth engine is still at zero: Supreme has entered the 200,000-ton gas pipe market but holds nil market share today; approvals and multi-location supply are works in progress.
- What to watch next quarter: Whether the promised 25% pipe volume growth materializes, the trajectory of EBITDA per kg as mix stabilizes, and any progress on gas pipe qualifications beyond the Western Zone.
Volume vs Value: The Growth Story
- Pipes drove the bus: Plastic piping volume grew 33% in FY24, well ahead of the industry's 13.79%, signaling market share gains. Revenue growth was only 15% because PVC resin prices declined through the year.
- Broad-based, not regional: Management says pipe volume growth came from all geographies and declined to provide a regional split, calling such data impossible to separate accurately.
- The 25% bet for FY25: Management targets 25% pipe volume growth in FY25, with overall company volume growth of 20% (roughly 125,000 metric tons). Non-piping segments are expected to grow about 10%, with furniture flat.
- Pricing denial: Management pushed back on dealer reports of price cuts to gain volume, insisting growth comes from adding systems, products, capacity and locations, not discounting.
Taparia: "We have no plan to go on cutting prices. We want to earn money just by investment. If you are investing money, you must get return."
Margin Mechanics: Mix, Inventory, and the Nal-se-Jal Drag
- EBITDA per kg fell sharply: From ₹27 in FY23 to ~₹22.8 in Q4 FY24. Management attributes this to a product mix shift toward pipes (lower value-added) and an inventory loss of ~₹50 crore. Adjusted for inventory effects, FY24 EBITDA per kg was ₹22.
- Nal-se-Jal is low-margin by design: The scheme contributed ~₹400 crore in revenue but at margins management repeatedly described as "small" and "very small," declining to confirm an analyst's 5%-6% estimate.
- Pipe segment margin slipped QoQ: Despite 30% volume growth and stable resin prices, pipe margins dipped slightly because the prior year included a ₹70-80 crore inventory gain. Management says it is "quite happy with the margin" ex that gain.
- Packaging margins recovered: Packaging EBIT margin improved from 7-8% last year to 18% this quarter, driven by new product ranges and growing export markets. Management hopes to maintain or improve toward last year's average on an annual basis.
- Operating leverage question went unanswered: An analyst noted other expenses rose 31% YoY and employee costs 24% YoY despite high volume growth, questioning why operating leverage gains are absent. Management did not address this in the call.
Taparia: "Small margin. Very small margin. We get satisfaction we are giving quality product to the country."
The Post-Nal-se-Jal Pipeline: Gas and New Systems
- Nal-se-Jal has a shelf life: Management believes the scheme "will be over in the next two years," making the search for the next volume driver urgent.
- Gas pipe is the nominated successor: Supreme entered the gas pipe business this year and holds zero market share in a 200,000-ton annual market. The product is currently qualified only in the Western Zone; qualifications for supply from Gadegaon, the eastern zone, and Kharagpur are underway, with capacity at the latter two expected operational by October and November this year.
- Five new piping systems incoming: Acoustic PP Pipe System (via collaboration with Poloplast GmbH of Austria), Polyethylene Gas Piping System, PERT Piping System, PE single wall corrugated pipes, and a Rainwater Harvesting System. Management says these "will definitely add to our business... significantly over the period," but gave no timeline.
- OPVC stuck on capacity: Only one plant produces 2,500 tons/year of OPVC with no free capacity. A new plant is delayed because the Spanish equipment supplier has a full order book; no new capacity arrives this year.
Taparia: "We believe Nal-se-Jal will be over in the next two years... Gas pipe system. We make so many systems, dear friend."
Capacity, Capex, and the Investment Thesis
- ₹1,500 crore capex planned for FY25: Includes ~₹496 crore in carry-forward commitments from last year. Of the new commitments, 60-70% is brownfield and expected to fructify within the year; greenfield projects in Bihar, Andhra Pradesh, and near JNPT Port will contribute production only in FY26. All capex is funded from internal accruals.
- 100,000 tons of capacity to be added by FY25-end: The majority sits in plastic piping, taking total pipe capacity from 740,000 to 835,000 metric tons. Total company capacity is expected to reach ~1,050,000 MT. Management declined to give a quarter-wise split, saying machine receipt dates are uncertain.
- The rationale is a five-year piping opportunity: Management sees "immense opportunities available for next five years plus" in plastic piping and is concentrating investment there. Packaging, performance films, and the Protective Division will also receive investment; consumer products get only new mold designs, not capacity.
- Export infrastructure being built: A new plant near JNPT Port is planned to serve export customers at economical cost, alongside a new Protective Packaging plant at the same location.
Somani: "In plastic piping, we feel there is immense opportunities available for next five years plus. So, more and more investment is being made to this segment."
Raw Material Outlook and CPVC Pressure
- PVC prices expected range-bound: Management sees no possibility of prices rising given a slow world economy, with expanded production capacity in India and neighboring countries keeping supply ample. Prices are expected to hover around ₹50,000 plus/minus.
- The anti-dumping wildcard: A petition has been filed with the government. If no duty is imposed, prices stay at current levels. If imposed by November-December, prices may rise thereafter.
- CPVC under structural pressure: Too much capacity has entered the market. Prices may drop another ₹4-5 per kilo, but producers cannot sell below cost indefinitely and may reduce production. The CPVC market grew ~13% by volume.
Taparia: "If suppose no anti-dumping duty is imposed, then price will remain at this level. If anti-dumping duty is imposed, suppose on the worst case by November-December, then thereafter prices may go up also."
Segment Round-Up
| Segment | Trend | Commentary |
|---|---|---|
| Plastic Piping | ▲ Strong growth | 33% volume growth, broad-based across geographies; 25% volume growth targeted for FY25. |
| Cross Laminated Film (XF) | ▼ Declined | Below-normal and erratic rains hit tarpaulin demand. |
| Industrial Components | ▼ Sluggish | White goods/appliance demand weak; auto sector promising; major EVM/VVPAT orders executed over FY23-24. |
| Material Handling | ▬ Mixed | Auto and engineering performed well; FMCG, white goods, e-commerce stagnated on inflation; soft drinks returning to returnable glass bottles boosted crate demand. |
| Composite Cylinder | ▼ Subdued | IOCL purchases did not materialize as projected; discussions with other OMCs continuing. |
| Protective Packaging | ▲ Growth | 15% volume growth, ~12% value growth; new product development, technologies, and export focus driving performance. |
| Packaging | ▲ Margin recovery | EBIT margin improved from 7-8% to 18% on new products and export markets. |
| Furniture | ▬ Flat expected | No growth anticipated in FY25; focus on premium and value-added segments. |
Guidance & Commitments
| Commitment | Specifics | Timeline |
|---|---|---|
| Overall volume growth | 20% volume growth (~125,000 MT) | FY25 |
| Plastic piping volume growth | 25% volume growth | FY25 |
| EBITDA margin | 15.5% | FY25 |
| Capex | ~₹1,500 crore, funded from internal accruals | FY25 |
| Capacity addition | 100,000 MT added, total reaching ~1,050,000 MT; pipe capacity from 740,000 to 835,000 MT | By FY25-end |
| Greenfield production | Bihar, Andhra Pradesh, JNPT plants begin production | FY26 |
| Cross Plastics trial production | Trial production likely to commence | Q2 FY25 |
| Bath fittings SKU count | From 421 to over 1,000 | By end of calendar 2024 |
| Gas pipe multi-location supply | Eastern zone and Kharagpur capacity operational | October-November 2024 |
| Nal-se-Jal program end | Scheme expected to conclude | Within two years |
Key Metrics
| Metric | Q4 FY24 |
|---|---|
| Net product turnover | ₹2,979 cr, +16% YoY |
| Volume sold | 195,369 MT of plastic goods, +33% YoY |
| Consolidated operating profit | ₹531 cr, flat YoY (₹529 cr in Q4 FY23) |
| Consolidated PAT | ₹355 cr, -1% YoY (₹359 cr in Q4 FY23) |
| Plastic Piping System volume growth | +34% YoY (FY24 full year) |
| Plastic Piping System value growth | +15% YoY (FY24 full year) |
| Packaging Product Segment volume growth | +8% YoY (FY24 full year) |
| Industrial Products Segment volume growth | +5% YoY, value degrowth of 3% (FY24 full year) |
| Consumer Product Segment volume | flat YoY, value degrowth of 1% (FY24 full year) |
| Value-added products turnover | ₹3,737 cr (FY24), +13% YoY |
| Cash surplus | ₹1,178 cr as on 31 Mar 2024, vs ₹738 cr a year ago |
| Capex plan for FY25 | ~₹1,500 cr, including carry-forward commitments of ₹496 cr |
| Installed nameplate capacity | 950,000 MT as on 31 Mar 2024; plastic piping 739,000 MT |
| Expected capacity by end FY25 | ~10,50,000 MT; plastic piping to reach 835,000 MT |
| FY25 volume growth guidance (company-wide) | +20% |
| FY25 plastic piping volume growth guidance | +25% |
| FY25 margin forecast | 15.5% |
| Plastic piping market share | ~12% (FY24) |
| Industry plastic pipe volume growth | 13.79% (FY24) |
| Nal-se-Jal incremental volume | ~25,000 tons (FY24), ~5% of total piping turnover |
| Nal-se-Jal incremental revenue | ~₹400 cr (FY24) |
| Exports growth | +9% YoY, presence in 35 countries |
| Protective Packaging Division volume growth | +15% YoY, value growth ~12% (FY24 full year) |
| Material Handling Division volume growth | +11% YoY, value growth +3% (FY24 full year) |
| Cross Laminated Film (XF) volume growth | +1% YoY (FY24 full year) |
| Furniture business volume growth | negligible YoY, no growth in value (FY24 full year) |
| Full-year inventory valuation change | ₹51 cr lower on 31 Mar 2024 vs 31 Mar 2023, no gain |
| EBITDA per kg | ~₹22.8 in Q4 FY24; ₹22/kg adjusted for full-year inventory loss |